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Build a custom workbench

Create a work space that perfectly fits your needs.
Man cave with custom workbench
AFTER
Tony Gwynn-Jones

With help from the Make-A-Wish foundation, BHG TV presenters Adam Dovile and Jason Hodges were able to make the dreams of super-fan Sam McAuliffe a reality. Sam has lived with cerebral palsy since birth, but he’s never let that get in the way of loving life or DIY ambitions. Now making his projects even easier, a custom workbench was built with easy access and storage for all his tools.

Tony Gwynn-Jones
BEFORE (Credit: Tony Gwynn-Jones) (Credit: Tony Gwynn-Jones)

One of Sam’s favourite spots at home is his man cave – a DIY workshop where he and his dad create their projects. They like to integrate recycled and salvaged materials into their work. But their workspace needed a makeover to make it more user-friendly and was also crying out for storage. Sam has mobility issues and uses a custom wheelchair to get around, so a bench was designed with accessibility in mind.

Man cave with custom workbench
AFTER (Credit: Tony Gwynn-Jones) (Credit: Tony Gwynn-Jones)

You can create a production hub just like Sam’s for all your DIY projects. Start with a couple of flat-pack kitchen drawer cabinets, then top it off with a couple of hardy laminated timber panels that can take all you can dish out. A recycled softwood pallet cut into sections is an easy storage solution for your workshop. Screw a slat from the pallet to the bottom to create a handy clamp storage shelf.

Get the project sheet

Download the step-by-step instructions to build this workbench

Accessibility tips

There are a host of ideas that work for someone like Sam and can also be useful in other situations when accessibility and mobility are issues.

  • When creating an accessible workspace specifically for one person, design it around their needs, allowing for suitable under-bench clearance in both height and width.
  • Add a recess to the workspace that allows the work area to be all around, not just in front.
  • Create workspaces where frequently used tools and consumables, such as screws, nails and glues, can be accessed at no more than arm’s length.
  • Store consumables in removable drawer storage containers or add wall-mounted hopper-trays.
  • Use a wall-mounted pegboard for keeping frequently used tools close at hand.
  • Use easy-grip handles or knobs on all drawers and doors.
  • Add grab-rails to the sides and top of workbenches.
  • Have a dual powerpoint fitted in a handy location, or you can mount a powerboard on a wall or the benchtop.
  • Fit hooks for things such as a dustpan and broom.
  • Ensure clear space under and around the bench.

For more DIY projects, pick up a copy of the latest issue of Better Homes and Gardens magazine in selected newsagents and supermarkets or buy online today!

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